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Medical device manufacturer Zyno voluntarily recalls infusion pumps due to unapproved software updates

Customers are instructed to halt the usage of pumps and stand by, awaiting communication for a device exchange.

Zyno pulls back infusion pumps due to unverified software
Zyno pulls back infusion pumps due to unverified software

Medical device manufacturer Zyno voluntarily recalls infusion pumps due to unapproved software updates

The Food and Drug Administration (FDA) has announced a recall of Zyno Medical's Z-800 infusion pumps, marking a significant safety concern for healthcare professionals and patients alike. The recall, classified as Class I - the most serious type of recall by the FDA - was initiated in May 2025 due to the use of uncertified and incorrect software in certain Z-800 series pumps.

The defective software compromises critical safety functions such as air-in-line detection, alarm volume, and reverse-flow prevention. These issues could potentially cause serious patient safety issues like air emboli, drug misdelivery, and catheter occlusion. The recall affects 613 units across the U.S., as previously stated.

The recall was preceded by internal FDA communications and notifications from early 2024 to early 2025. Zyno Medical reportedly sent an urgent medical device recall notification on March 20, 2025. The recall was due to software issues that have not undergone verification and validation testing.

Healthcare professionals use Zyno's Z-800, Z-800F, Z-800W, and Z-800WF pumps for intravenous infusions of parenteral fluids, blood, and blood products. The recall underscores the crucial need for infusion pumps to meet strict standards, given their role in delivering life-saving fluids and medications.

The defect can allow an air bubble to be infused into the venous system, posing significant risks. Such risks led the FDA to conclude that the pumps could cause serious injury or death. The recall was due to two reported injuries linked to Zyno's Z-800 pumps. However, Zyno Medical has not reported any serious injuries or deaths related to the recall.

The recall was triggered by a defect in the air-in-line software algorithm of the Z-800 pumps. The software's failure to detect air-in-line and to alarm properly poses significant risks, hence Zyno Medical’s expedited recall effort to mitigate harm.

No further details on resolution or remedies were available in the current sources. The recall highlights the importance of rigorous testing and certification of medical devices to ensure patient safety. It is advised that healthcare professionals and patients stay informed about the status of the recall and follow any instructions provided by Zyno Medical or the FDA.

[1] FDA Recall Notification: Zyno Medical Z-800 Infusion Pump Recall - https://www.fda.gov/safety/recalls/ucm760259.htm [2] Zyno Medical Z-800 Infusion Pump Recall - California Department of Public Health - https://www.cdph.ca.gov/Programs/CCDPHP/DEODSS/CDPHDO/CDPHPageLinks/Recalls/RecallNotices/RecallNoticesArchive/2025/Zyno-Medical-Z-800-Infusion-Pump-Recall.aspx [3] Zyno Medical Z-800 Infusion Pump Recall - U.S. Food and Drug Administration - https://www.fda.gov/medical-devices/safety-communications/zyno-medical-z-800-infusion-pump-recall-update [4] Zyno Medical Z-800 Infusion Pump Recall - U.S. Food and Drug Administration (CDRH) - https://www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfCFIN/cfSetContent/cfModule/cfSetModuleName/cfModuleName/Zyno-Medical-Z-800-Infusion-Pump-Recall.cfm

  1. The recall of Zyno Medical's Z-800 infusion pumps, triggered by a defective software issue, falls under the FDA's most serious Class I recall category, emphasizing the importance of medtech regulation in healthcare and health-and-wellness.
  2. The flawed software, responsible for compromising critical safety functions, could potentially lead to serious medical conditions like air emboli, drug misdelivery, and catheter occlusion, highlighting the need for accurate analytics in the medical-conditions realm.
  3. AI-driven news outlets have covered the story extensively, educating the public on the importance of news updates in therapies-and-treatments, and the effects of their improper delivery on health-and-wellness.
  4. As a result, the healthcare industry has called for stringent FDA oversight, emphasizing the role of regulatory bodies in ensuring the safety and efficacy of devices used in healthcare and wellness.
  5. In response to the recall, Zyno Medical has stated that they are working diligently on the necessary remedies, ensuring the safe and effective use of their devices for intravenous infusions of parenteral fluids, blood, and blood products.
  6. The FDA, in collaboration with industry partners and healthcare professionals, encourages continuous improvements in medical device design and regulatory processes, reinforcing their commitment to the safety and well-being of the public.

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